KOMPASS AI inspects every unit for scratches, dents, cracks and contamination at full line speed, through the cameras you already have — no sampling, no fatigue, no defect leaving your plant unrecorded, just parts that are right the first time.
Trusted by industry-leaders for zero-defect production
Manual inspection accuracy drops as the shift wears on, and sampling only ever covers a fraction of what you ship. And the good parts an inspector rejected just to be safe never show up in any report.
Our Cognitive Product Inspection system, KOMPASS™, paired with modular vision hardware, inspects every unit at line speed, learns your defects from your own parts, and keeps an image record of everything it passed and everything it rejected.
See it running on your line
Tell our engineers which surfaces scratch on your line and they will walk you through implementation, timelines and cost for your line.
Learn More - Talk to our expertSee it running on your line
Tell our engineers where dents show up on your parts and they will walk you through implementation, timelines and cost for your line.
Learn More - Talk to our expertSee it running on your line
Tell our engineers your grading criteria and they will walk you through implementation, timelines and cost for your line.
Learn More - Talk to our expertSee it running on your line
Tell our engineers your contamination risks and they will walk you through implementation, timelines and cost for your line.
Learn More - Talk to our expertSee it running on your line
Tell our engineers which edges fail today and they will walk you through implementation, timelines and cost for your line.
Learn More - Talk to our expertInspection runs on the cameras you already have on your line. No pilot line, no new hardware to install. We have mapped this deployment before, which is what makes it fast now.
We walk your line, confirm camera and lighting coverage, and scope the parts, surfaces and defects for inspection.
The model trains on your actual parts and your actual defects, with 20 samples per defect, not a generic defect library.
Inspection runs in shadow mode beside your current process, then goes live on your reject gate once accuracy is confirmed. Deployment takes 6–8 weeks.
Bring your parts and your toughest defects. We will scope a pilot on your line.
Comparison
Accuracy and consistency
~80 to 90%, varies by operator and shift
~90% on complex surfaces, drifts with the process
>99%, identical on every unit
Inspection coverage
Sampling, a fraction of units checked
Fixed positions, fixed part presentation
100% of units inspected inline
New part or new defect
Retraining people, and a new checklist
New templates, re-programming
Retrained from your own samples, with 20 samples per defect
Difficult surfaces
Judgement call under the light
Glare and texture break the rule set
Shiny, brushed, painted and transparent handled
Hardware
None, and no record either
Proprietary cameras and lighting rigs
Runs on the cameras you already have
Traceability
Paper logs, retrospective, no images
Pass or fail code, no context
Image history and defect data for every unit
First-Time-Right
Hope
Inspection after the fact
Right the first time, every shift
Discover how industry leaders catch every defect at line speed with Jidoka’s AI vision systems.
High-speed biscuit inspection with automated quality control:
Labelled bottle inspection with AI vision system and modular hardware:
AI defect and surface inspection uses cameras and deep-learning models to check every unit on a line for scratches, dents, cracks, contamination and deformation. Unlike sampling or rule-based vision, it inspects 100% of production at line speed, classifies each defect, and stores an image record of every part it passed or rejected.
Rule-based vision matches parts against a fixed template, so glare, texture and part variation read as defects, and every product revision needs re-programming. KOMPASS learns what a defect looks like from your own samples, tolerates normal surface variation, and handles the complex cosmetic flaws a rule set cannot describe.
Yes. Brushed metal, painted panels, glass and clear plastic are exactly where rule-based systems fail, because the reflection moves with the part. KOMPASS is trained on your surfaces under your lighting, so it separates a real scratch from a highlight, and modular hardware adds the angles the defect needs.
KOMPASS trains on your actual parts and defects using 20 samples per defect. The model learns the difference between defects and normal variation on your line. Training and shadow-mode validation use your parts before inspection goes live.
Over-rejection is the cost nobody measures, which is why shadow-mode validation runs before KOMPASS ever touches your reject gate. Once live it delivers 40% fewer false rejections than the process it replaces, because it learns the difference between a real defect and normal variation.
KOMPASS retrofits the cameras, controls and software already on your floor. It connects to PLCs, robots and conveyors, actuates reject gates within the dwell time, feeds MES and ERP for traceability, and runs at the edge, in-line or end-of-line, with your data staying on-site.
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