FMCG

Ensure Zero Compromise on Quality with AI-driven Inspection

High production speed leads to fatigue,  and overlooked errors in packaging and labeling. With Jidoka’s AI machine vision systems for FMCG, detect defects instantly, ensure compliance, and protect customer trust - without slowing down the line.
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FMCG

Trusted by major FMCG players across the world

INDUSTRY CHALLENGES

In the FMCG industry, micro-flaws in packaging or quality inspection can trigger macro-problems, costing shelf space, sales, and brand reputation.

40%

Rejections Due to Labeling & Packaging Errors
Labeling and packaging inconsistencies account for 40% of product rejections in the EU and USA, leading to massive rework and waste.
Increased compliance risks and distribution delays
Manual inspections cause false rejections

68%

Consumers Lose Trust After a Quality Incident
Even well-established brands can face long-term challenges rebuilding consumer trust after a major recall.
Damaged brand reputation and declining sales
No real-time visibility into quality metrics

$10M- $100M

Recall Costs
Recalls in food, beverage, and cosmetics surged by 75% in 2021, costing brands between $10 million and $100 million per incident.
Contamination and quality defects slipping through
Triggering 
costly penalties 
and violations
The Solution

Machine Vision for FMCG that Ensures Zero Defect Slippage

Jidoka’s AI-powered vision systems inspect every stage of production — from surface checks and misprints to assembly, fill-level, cap alignment, and seal integrity — ensuring 99.9% accuracy at full speed.

Comprehensive inspection for FMCG products
  • High-precision detection of deformities, color inconsistencies, and foreign objects
  • Identifies shape irregularities, package defects, and contamination
  • Custom AI models for varied products and defect categories
  • 99.95% accuracy with real-time processing at production speeds
Intelligent recognition and inventory control
  • High-speed counting and sorting of products and packages
  • SKU verification and mix-up prevention
  • Reduced stockout/overstock situations with real-time inventory records
  • Automatic package orientation detection and correction
Reliable text reading across packaging materials
  • Accurate OCR on plastic, foil, and cardboard surfaces
  • Multi-angle character verification
  • 100% verification of critical markings like batch codes, expiry dates, and MRP
  • Integration with existing vision systems
Real-time tracking for warehouse excellence
  • Automated pallet counting and verification
  • SKU identification at warehouse entry and exit points
  • Prevents distribution of incorrect products
  • Reduces manual supervision while improving accuracy
Error-proofing manual operations
  • Digitized standard operating procedures
  • Real-time verification of operator actions
  • Immediate feedback for process deviations
  • Reduced training time and supervision requirements
Comprehensive inspection for FMCG products
  • High-precision detection of deformities, color inconsistencies, and foreign objects
  • Identifies shape irregularities, package defects, and contamination
  • Custom AI models for varied products and defect categories
  • 99.95% accuracy with real-time processing at production speeds
Intelligent recognition and inventory control
  • High-speed counting and sorting of products and packages
  • SKU verification and mix-up prevention
  • Reduced stockout/overstock situations with real-time inventory records
  • Automatic package orientation detection and correction
Reliable text reading across packaging materials
  • Accurate OCR on plastic, foil, and cardboard surfaces
  • Multi-angle character verification
  • 100% verification of critical markings like batch codes, expiry dates, and MRP
  • Integration with existing vision systems
Real-time tracking for warehouse excellence
  • Automated pallet counting and verification
  • SKU identification at warehouse entry and exit points
  • Prevents distribution of incorrect products
  • Reduces manual supervision while improving accuracy
Error-proofing manual operations
  • Digitized standard operating procedures
  • Real-time verification of operator actions
  • Immediate feedback for process deviations
  • Reduced training time and supervision requirements

Proven Results with Our AI-Powered Solutions

99.5%

Inspection accuracy

$125K

Saved per production line annually

8-16

Months to positive ROI

30%

Improvement in defect detection

Our AI Vision Suite

Catch Every Defect. Prevent Every Error. With Autonomous AI That Takes Action.

Jidoka’s Kompass delivers defect-free products, while Nagare ensures error-proof assembly and intelligent process control - together enabling  smarter manufacturing.

Kompass™

Advanced cognitive visual inspection software with high-speed edge processing and customizable detection algorithms for a wide range of known and & unknown defects.

Modular Vision Hardware

Scalable inspection systems designed to integrate seamlessly with Kompass™, available in multiple configurations for various products and inspection needs.

Nagare™

Process monitoring platform that verifies assembly operations against digital SOPs, guides operators in real-time, and captures non-conformance data.

Watch Jidoka’s Solutions in Action

Labelled Bottle Inspection(LBI)

See how our vision solution checks every labelled bottle (LBI) for print errors, misalignment, and surface defects, Fill level—flagging critical issues before they reach the shelf.

Print Quality Inspection

From metal to plastic, watch our system verify print quality across any surface—catching smudges, fading, and misprints in real time.

Piston Rings Counting

Watch as our vision system automatically counts and verifies thousands of tiny piston rings, eliminating manual errors while maintaining perfect accuracy.

Camshaft Assembly Verification

Check out how our process monitoring system guides and verifies camshaft assembly steps in real-time, documenting any deviations for complete quality control.

CONNECT WITH OUR EXPERTS

Maximize Quality & Productivity with Our Vision Inspection System for Manufacturing and Logistics.

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