- Monitor kit completeness through video analytics
- Detect missing or extra components instantly
- Validate correct quantities during packing
- Eliminate post-packing quality checks
Kitting Inspection AI for Faster,
Error-Free Packaging
With Nagare, you can introduce machine vision AI for packaging and kitting inspection. It tracks both components and the operator’s action, ensuring every kit is complete, correctly packed, and ready for assembly.
Trusted by industry-leaders for Error-free production
Manual quality control is hurting your reputation and bottom line
Manual Kitting is a Quality Risk Waiting to Happen.
Without AI packaging defect detection, skipped or misplaced parts lead to costly rework or incomplete kits delivered.
Wrong Parts Packed
Slower Throughput
Poor Traceability
Make kitting foolproof with AI-powered video-analytics and digitized monitoring
Our Intelligent Process Optimization System, Nagare™, uses real-time video analytics to monitor kitting processes, instantly track components & errors, and ensure perfect kits.
Verify Components in Real-Time
Guide Perfect Kit Assembly
- Display step-by-step digital instructions
- Track sequence completion automatically
- Configure multiple kit variants easily
- Improve efficiency with cycle time tracking
Enable Complete Traceability
- Generate kit-specific packing reports
- Track every package with video evidence
- Integrate with existing cameras
- Protect worker privacy throughout
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Verify Components in Real-Time
- Monitor kit completeness through video analytics
- Detect missing or extra components instantly
- Validate correct quantities during packing
- Eliminate post-packing quality checks


Guide Perfect Kit Assembly
- Display step-by-step digital instructions
- Track sequence completion automatically
- Configure multiple kit variants easily
- Improve efficiency with cycle time tracking
Enable Complete Traceability
- Generate kit-specific packing reports
- Track every package with video evidence
- Integrate with existing cameras
- Protect worker privacy throughout
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See Computer Vision for Kitting Accuracy in Action
Discover how industry leaders achieve defect-free kits with Jidoka’s AI vision systems.
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Engine Tappet inspection with AI vision and HURON hardware
- Detects 10+ critical defects with >99% accuracy
- Processes 200+ images/500 MB per part in 6 seconds
- Identifies subjective defects like linemark, chatter mark unclean and more…
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High-speed biscuit inspection with automated quality control:
- Near 100% accuracy at 12,000+ biscuits per minute
- Precise automated rejection of defective biscuits
- Retrofitted into existing production lines
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Labelled bottle inspection with AI vision system and modular hardware:
- Complete Label inspection automation at 300+ bottles/minute
- Ensures accurate text, orientation, and label quality
- Automates end-of-line quality control and consistent standards
Frequently Asked Questions
What is kitting inspection AI?
Kitting inspection AI uses machine vision and deep learning to automatically verify that all components in a kit are present, correctly placed, and properly packaged before reaching the assembly line.
Can kitting inspection AI catch operator mistakes?
Yes, with video analytics, the system monitors both components and operator actions. It tracks the kit completeness, detects whether any part is missing or not, and validates the correct quantities during packaging. With AI‑enhanced package quality control, the post-packing quality checks can be eliminated completely.
How machine vision can help in automating training?
The machine vision AI for packaging can train new operators as it displays step-by-step digital instructions, which helps the new operators to complete the packaging in the absence of a mentor. The AI can track sequence completion automatically and configure multiple variants easily. Integrating AI can improve efficiency by 30%.
How does AI-powered kitting inspection improve ROI?
Using machine vision for package completeness can reduce errors, minimize rework, prevent defective kits from reaching assembly, and speed up operator training. With these benefits, companies can lower production costs, higher throughput, and better product quality.
Is it scalable across multiple product lines?
Yes. Once trained, the AI can inspect multiple kit types, adapt to new configurations, and scale across production lines or plants with minimal reconfiguration; all thanks to deep learning algorithms supporting kitting inspection.
How fast can errors be detected and corrected?
As the AI inspection system is integrated in packaging lines, errors are flagged instantly as the kit moves through inspection, allowing operators to fix mistakes immediately and avoid downstream issues.