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KITTING

Kitting Inspection AI for Faster,
Error-Free Packaging

With Nagare, you can introduce machine vision AI for packaging and kitting inspection. It tracks both components and the operator’s action, ensuring every kit is complete, correctly packed, and ready for assembly.

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Trusted by industry-leaders for Error-free production

THE PROBLEM

Manual quality control is hurting your reputation and bottom line

High Defect Escape Rates
Lead to customer complaints and costly product recalls
High Defect Escape Rates
Lead to customer complaints and costly product recalls
High Defect Escape Rates
Lead to customer complaints and costly product recalls
High Defect Escape Rates
Lead to customer complaints and costly product recalls
THE PROBLEM

Manual Kitting is a Quality Risk Waiting to Happen.

Without AI packaging defect detection, skipped or misplaced parts lead to costly rework or incomplete kits delivered.

Wrong Parts Packed

Human error results in incorrect parts  being included, delaying assembly and affecting final product quality.

Slower Throughput

Manual checks reduce line speed and throughput. With computer vision for kitting accuracy, inspection keeps pace with production.

Poor Traceability

Tracking which operator packed which kit is difficult, making root-cause analysis nearly impossible without automation.
The Solution

Make kitting foolproof with AI-powered video-analytics and digitized monitoring

Our Intelligent Process Optimization System, Nagare™, uses real-time video analytics to monitor kitting processes, instantly track components & errors, and ensure perfect kits.

  • Monitor kit completeness through video analytics
  • Detect missing or extra components instantly
  • Validate correct quantities during packing
  • Eliminate post-packing quality checks
Zero
Kitting errors
No
Additional quality 
check time needed
  • Display step-by-step digital instructions
  • Track sequence completion automatically
  • Configure multiple kit variants easily
  • Improve efficiency with cycle time tracking
30%
efficiency improvement
100%
process compliance
  • Generate kit-specific packing reports
  • Track every package with video evidence
  • Integrate with existing cameras
  • Protect worker privacy throughout
Full
package traceability
20%
reduction in process time

Verify Components in Real-Time

  • Monitor kit completeness through video analytics
  • Detect missing or extra components instantly
  • Validate correct quantities during packing
  • Eliminate post-packing quality checks
Zero
Kitting errors
No
Additional quality 
check time needed

Guide Perfect Kit Assembly

  • Display step-by-step digital instructions
  • Track sequence completion automatically
  • Configure multiple kit variants easily
  • Improve efficiency with cycle time tracking
30%
efficiency improvement
100%
process compliance

Enable Complete Traceability

  • Generate kit-specific packing reports
  • Track every package with video evidence
  • Integrate with existing cameras
  • Protect worker privacy throughout
Full
package traceability
20%
reduction in process time
customer success

See Computer Vision for Kitting Accuracy in Action

Discover how industry leaders achieve defect-free kits with Jidoka’s AI vision systems.

How Maruti Suzuki Automated and Scaled Engine Bore Inspections with Jidoka
Automotive

Engine Tappet inspection with AI vision and HURON hardware

  • Detects 10+ critical defects with >99% accuracy
  • Processes 200+ images/500 MB  per part in 6 seconds
  • Identifies subjective defects like linemark, chatter mark unclean and more…
How Britannia Automated In-line Inspection for Biscuits with Jidoka
FMCG

High-speed biscuit inspection with automated quality control:

  • Near 100% accuracy at 12,000+ biscuits per minute
  • Precise automated rejection of defective biscuits
  • Retrofitted into existing production lines
How Diageo Achieved In-Process Labeling Precision with Jidoka
Manufacturing

Labelled bottle inspection with AI vision system and modular hardware:

  • Complete Label inspection automation at 300+ bottles/minute
  • Ensures accurate text, orientation, and label quality
  • Automates end-of-line quality control and consistent standards

Frequently Asked Questions

What is kitting inspection AI?

Kitting inspection AI uses machine vision and deep learning to automatically verify that all components in a kit are present, correctly placed, and properly packaged before reaching the assembly line.

Can kitting inspection AI catch operator mistakes?

Yes, with video analytics, the system monitors both components and operator actions. It tracks the kit completeness, detects whether any part is missing or not, and validates the correct quantities during packaging. With AI‑enhanced package quality control, the post-packing quality checks can be eliminated completely.

How machine vision can help in automating training?

The machine vision AI for packaging can train new operators as it displays step-by-step digital instructions, which helps the new operators to complete the packaging in the absence of a mentor. The AI can track sequence completion automatically and configure multiple variants easily. Integrating AI can improve efficiency by 30%.

How does AI-powered kitting inspection improve ROI?

Using machine vision for package completeness can reduce errors, minimize rework, prevent defective kits from reaching assembly, and speed up operator training. With these benefits, companies can lower production costs, higher throughput, and better product quality.

Is it scalable across multiple product lines?

Yes. Once trained, the AI can inspect multiple kit types, adapt to new configurations, and scale across production lines or plants with minimal reconfiguration; all thanks to deep learning algorithms supporting kitting inspection.

How fast can errors be detected and corrected?

As the AI inspection system is integrated in packaging lines, errors are flagged instantly as the kit moves through inspection, allowing operators to fix mistakes immediately and avoid downstream issues.

CONNECT WITH OUR EXPERTS

Maximize Quality & Productivity with Our Vision Inspection System for Manufacturing and Logistics.

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