Defect detection

Stop Defects from reaching your customers.
Start seeing everything.

With Jidoka's AI-powered vision inspection, you can detect product defects with 99% accuracy and remove manual inspection bottlenecks.

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Trusted by industry-leaders for zero-defect production

THE PROBLEM

Manual quality control is hurting your reputation and bottom line

High Defect Escape Rates

Lead to customer complaints and costly product recalls

High Defect Escape Rates

Lead to customer complaints and costly product recalls

High Defect Escape Rates

Lead to customer complaints and costly product recalls

High Defect Escape Rates

Lead to customer complaints and costly product recalls

THE PROBLEM

Manual quality control is hurting your reputation and bottom line

High Defect Escape Rates

Lead to customer complaints and costly product recalls

Inspector fatigue

Creates bottlenecks and lowers output quality

Lack of defect data

Prevents root cause analysis and process improvements

Erratic production

Delays deliveries, and reduces profitability

The Solution

Eliminate defects and reduce COPQ with AI-powered optical inspection

Our Cognitive Product Inspection system, Kompass™, paired with modular vision hardware, delivers end-to-end automated inspection to improve and validate quality standards.

Learn more about Kompass

Deploy AI-powered 360° inspection for comprehensive defect detection
Customize AI models for industry-specific parts & defects
Scale with modular vision hardware for complex parts or for flat components

Explore hardware options

>99.5%

defect detection accuracy vs. 90% with manual inspection

15-30%

savings on recalls and
downstream process costs.

Process ~12,000 FMCG parts/100 automotive parts per minute
Automate repetitive inspections to free skilled operators for high-value tasks
Integrate with standard production lines; no workflow disruptions.

Explore hardware options

<12-18

month ROI for FMCG and Automotive

33%

improvement in throughput

Standardize inspection algorithms as per Quality Assurance requirements to remove inspection bias
Trigger automatic rejections through integrated hardware systems
Capture and digitize operator expertise with AI training modules

>$30K

annual savings on quality control staffing

Up to 40%

reduction in false
rejections

Record digital twins with complete image history for every shipped part
Generate batch-wise defect analytics with visual libraries for root cause analysis
Connect shop floor data through Edge AI for real-time process insights and optimization

15%

reduction in defective products with proactive kaizen driven by AI Insights and Analytics

10-15%

decrease in rework and
scrap costs driving
sustainablity

Catch every defect, from every angle

Deploy AI-powered 360° inspection for comprehensive defect detection
Customize AI models for industry-specific parts & defects
Scale with modular vision hardware for complex parts or for flat components

Explore hardware options

>99.5%

defect detection accuracy vs. 90% with manual inspection

15-30%

savings on recalls and
downstream process costs.

Inspect at full production speed

Process ~12,000 FMCG parts/100 automotive parts per minute
Automate repetitive inspections to free skilled operators for high-value tasks
Integrate with standard production lines; no workflow disruptions.

Explore hardware options

<12-18

month ROI for FMCG  and Automotive

33%

improvement in  throughput

Maintain consistent standards 24x7 across shifts and operators

Standardize inspection algorithms as per Quality Assurance requirements to remove inspection bias
Trigger automatic rejections through integrated hardware systems
Capture and digitize operator expertise with AI training modules

>$30K

annual savings on quality control staffing

Up to 40%

reduction in false  rejections

Drive process improvements with end-to-end traceability

Record digital twins with complete image history for every shipped part
Generate batch-wise defect analytics with visual libraries for root cause analysis
Connect shop floor data through Edge AI for real-time process insights and optimization

15%

reduction in defective products with proactive kaizen driven by AI Insights and Analytics

10-15%

decrease in rework and  scrap costs driving sustainablity

customer success