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Training & Skill Assessment

AI-Driven Workforce Training and Skill Validation for Production Line Optimization

With Nagare™, Jidoka’s intelligent process optimization AI, manufacturers can train and assess operators directly on the factory floor. It delivers digital work instructions and real-time feedback to accelerate upskilling, prevent errors, and reduce trainer workload.

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Trusted by industry leaders for Rapid worker upskilling

THE PROBLEM

Manual quality control is hurting your reputation and bottom line

High Defect Escape Rates
Lead to customer complaints and costly product recalls
High Defect Escape Rates
Lead to customer complaints and costly product recalls
High Defect Escape Rates
Lead to customer complaints and costly product recalls
High Defect Escape Rates
Lead to customer complaints and costly product recalls
THE PROBLEM

Passive Training Doesn’t Prepare Operators For Actual Factory Floor Environments

Knowledge Retention Drops Quickly

After classroom or video training, operators often forget key steps once they return to the line.

No Personalization

One-size-fits-all training fails to adapt to each operator’s pace, creating inconsistencies in quality.

Lack of Real-Time Feedback

New operators are bound to make mistakes, but these are caught only after production errors occur, which is too late to prevent rework, delays, or waste.

Supervisory Burden

Supervisors spend valuable time on repetitive corrections instead of focusing on scaling efficiency.
The Solution

 Improve Training with AI-Powered Performance Analytics and Feedback

NagareTM delivers step-by-step digital SOPs and live feedback on the shop floor, correcting errors instantly. New hires get hands-on learning, experienced staff reinforce skills, and leaders ensure process consistency - all without training bottlenecks.

  • Track each step in assembly operations to eliminate subjective bias
  • Monitor quality issues and cycle times to optimize performance
  • Generate automated performance scorecards
  • Validate worker competency with data-backed proof
80%
improvement in training effectiveness
Complete
assessment
digitization
  • Display step-by-step digital work instructions
  • Track completion milestones
  • Monitor quality parameters and checkpoints
  • Give operators instant feedback for error correction
  • Enable self-paced learning
Reduced
dependency on trainers
Standardized
assessment criteria
  • Deploy AI skill assessment stations
  • Generate comprehensive performance reports
  • Track and analyze time and motion efficiency
  • Drive data-backed improvements
Detailed
time and quality metrics
Objective
skill evaluation for
targeted training

Measure True Skill Development With Real-Time Data

  • Track each step in assembly operations to eliminate subjective bias
  • Monitor quality issues and cycle times to optimize performance
  • Generate automated performance scorecards
  • Validate worker competency with data-backed proof
80%
improvement in training effectiveness
Complete
assessment 
digitization

Optimize Training Programs With Interactive Learning

  • Display step-by-step digital work instructions
  • Track completion milestones
  • Monitor quality parameters and checkpoints
  • Give operators instant feedback for error correction
  • Enable self-paced learning
Reduced
dependency on trainers
Standardized
assessment criteria

Establish Training Excellence with Advanced Analytics

  • Deploy AI skill assessment stations
  • Generate comprehensive performance reports
  • Track and analyze time and motion efficiency
  • Drive data-backed improvementsI training modules
Detailed
time and 
quality metrics
Objective
skill evaluation for 
targeted training
customer success

Training and Skill Assessment in Action

Discover how industry leaders level-up worker training with Jidoka’s AI vision systems.

How Maruti Suzuki Automated and Scaled Engine Bore Inspections with Jidoka
Automotive

Engine Tappet inspection with AI vision and HURON hardware

  • Detects 10+ critical defects with >99% accuracy
  • Processes 200+ images/500 MB  per part in 6 seconds
  • Identifies subjective defects like linemark, chatter mark unclean and more…
How Britannia Automated In-line Inspection for Biscuits with Jidoka
FMCG

High-speed biscuit inspection with automated quality control:

  • Near 100% accuracy at 12,000+ biscuits per minute
  • Precise automated rejection of defective biscuits
  • Retrofitted into existing production lines
How Diageo Achieved In-Process Labeling Precision with Jidoka
Manufacturing

Labelled bottle inspection with AI vision system and modular hardware:

  • Complete Label inspection automation at 300+ bottles/minute
  • Ensures accurate text, orientation, and label quality
  • Automates end-of-line quality control and consistent standards

Frequently Asked Questions

What is AI-powered training with Nagare?

Nagare uses intelligent process optimization to provide real-time, digitized instructions on the shop floor. Operators receive step-by-step guidance while performing tasks, ensuring hands-on learning and immediate correction of mistakes.

How does it differ from traditional training methods?

Unlike passive classroom training or video lessons, Nagare delivers interactive, on-the-job learning. It adapts to each operator, provides instant feedback, and prevents errors before they affect production.

Can Nagare monitor both new and experienced operators?

Yes. It helps new hires learn faster while continuously assessing and reinforcing the skills of experienced operators, ensuring consistent competency across the workforce.

How does Nagare prevent errors during training?

Built-in poka-yoke mechanisms and real-time monitoring detect mistakes as they happen. Operators are guided to correct errors immediately, turning every task into error-proof learning.

Can it measure operator performance?

Absolutely. Nagare tracks metrics like task accuracy, error frequency, speed, and compliance with standard processes, giving managers actionable insights into workforce proficiency.

 Does it replace human trainers?

No. Nagare augments trainers’ efforts, allowing them to focus on high-value guidance while the system handles repetitive monitoring, error detection, and real-time feedback.

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Maximize Quality & Productivity with Our Vision Inspection System for Manufacturing and Logistics.

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