Multi component ASSEMBLY

Make child part complexity child's play

Jidoka's AI technology inspects products both during and after assembly, catching defects and guiding operators to prevent errors - ensuring precision in complex assemblies at scale.

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Trusted by industry-leaders for high-efficiency assembly lines

THE PROBLEM

Manual quality control is hurting your reputation and bottom line

High Defect Escape Rates

Lead to customer complaints and costly product recalls

High Defect Escape Rates

Lead to customer complaints and costly product recalls

High Defect Escape Rates

Lead to customer complaints and costly product recalls

High Defect Escape Rates

Lead to customer complaints and costly product recalls

THE PROBLEM

Manual verification fails complex, multi-component assemblies

Multiple Parts & Variants

Overwhelm operators, causing errors and costly defects

Human-memory Based QA

Cause inspection inconsistency and defect escapes

Zero Traceability

Makes RCAs impossible and blocks improvements

The Solution

Achieve error-free assembly with AI-driven inspection

Our AI systems monitor assembly in real-time. Nagare™ guides operators to get each step right the first time, while Kompass™ inspects assembled products for defects to ensure quality.

Learn more about Nagare

Detect missing or incorrect child components, both during and post-assembly.
Validate correct component positioning automatically, both during and post - assembly
Trigger automated alerts and line stops for process deviations and recurring product defects.

100%

verification of all
child parts

$50k

average reduction
in COPQ

Assist operators with real-time assembly sequence verification
Customize assembly sequences for multiple product variants
Validate each step completion in real-time
Create standardized training modules for new operators

30%

improvement in operator efficiency

50%

reduction in 
training time

Generate comprehensive assembly records for  every unit
Build visual libraries of process deviations for training
Enable data-driven process improvements
Integrate with existing SAP/ERP systems

15%

reduction in warranty claims

100%

digital process  
traceability

Ensure Perfect Component Placement

Detect missing or incorrect child components, both during and post-assembly
Validate correct component positioning automatically, both during and post-assembly
Trigger automated alerts and line stops for process deviations and recurring product defects

100%

verification of all  child parts

$50k

average reduction  in COPQ