Turnkey Vision AI Solutions
for Manufacturing
Jidoka's turnkey Vision Al ensures every product and process is correct, acting in real time to deliver First-Time-Right outcomes.
Every Product Right. Every Process Right. From Day One.
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Trusted by leading manufacturers and supply chain companies worldwide
Manual quality control is hurting your reputation and bottom line
Why First-Time-Right Now Requires More Than Traditional Quality Systems
Rule-based vision, manual supervision, and siloed data were never designed for today’s production speeds, SKU variability, and human-machine workflows — making First-Time-Right outcomes impossible without closed-loop intelligence.
The Product Correctness Gap
"Why Traditional Vision Can’t Gurantee Product Correctness at Scale."
When inspection isn’t tied to AI-driven decisioning and automated rejection or routing, defects are detected but not reliably contained.
Result: Missed defects, false rejects, yield loss.
The Process Correctness Gap
"Why Process Adherence Still Breaks Without Real-Time Intelligence."
Without real-time guidance, traceability, and feedback, deviations are discovered only after scrap, variation, or downtime occurs.
Result: Rework, shift-to-shift variability, preventable failures.
Missing Closed -Loop Intelligence
"Why Quality Remains Reactive Without AI."
Without a closed-loop system that can See → Decide → Act → Learn, defects recur, corrections lag, and improvement remains manual.
Result: Slow correction cycles, recurring failures.
How Jidoka Makes First-Time-Right Manufacturing the Default?
Across both product inspection and operational workflows, Jidoka delivers closed-loop Vision AI that sees, decides, and acts in real time — enabling products and processes to be right the first time, by design.
Vision AI Solutions for Product and Process Correctness
Jidoka’s Vision AI is purpose-built to ensure correctness at two critical layers — product quality and operational reliability — across automated and human-led manufacturing workflows.
Catch Defects Humans and Rule-Based Vision Miss
KOMPASS is Jidoka’s Vision AI for product integrity, ensuring every part meets specification by detecting defects, deviations, and non-conformances in real time — even under high speed, high mix, and complex conditions.
Scalable Vision Infrastructure for Seamless Integration
Modular Vision Infrastructure (MVI) bridges AI vision and automation — enabling faster, more adaptable Kompass deployments across varied products and production setups.
Built for precision and interoperability, MVI integrates with Keyence, Siemens, Omron, and Basler systems, offering a modular, configurable design that scales across high-throughput, multi-line environments to deliver ROI within 8–12 months.
250 parts/minute
at 120 parts/minute
for selective checks
Prevent Errors Before They Become Defects
NAGARE is Jidoka’s Vision AI for process integrity, ensuring critical operations are performed the right way, at the right time — guiding operators, verifying steps, and preventing errors before defects occur.
Tailored Vision Inspection & Process Optimisation for Every Industry
Jidoka combines vision inspection systems for manufacturing with intelligent process optimization to boost accuracy, speed, and productivity. From real-time defect detection to logistics inspection automation, our solutions adapt to industry-specific needs.
Achieve 99.5% accuracy in OEM & component inspection and assembly verification with Jidoka’s vision inspection system for manufacturing. Kompass detects surface defects, missing parts, and label errors with real-time defect detection, while Nagare ensures precise assembly with automated process control. Improve throughput, reduce recalls, and maintain compliance in high-speed automotive manufacturing lines.
Ensure consistent product quality with AI vision inspection for packaging, labeling, and sealing in FMCG production. Kompass delivers image-based quality inspection at high speeds, while Nagare supports workflow optimization in packing and kitting. Prevent mislabeling, reduce waste, and maintain brand reputation in fast-moving consumer goods manufacturing.
Boost operational accuracy with vision inspection systems for logistics. Kompass automates logistics inspection for labeling, barcodes, and product verification, while Nagare improves inventory record accuracy with automated counting. Reduce errors in picking, packing, and shipping, ensuring smooth, cost-effective warehouse operations.
Guarantee compliance with quality control using vision systems in pharmaceutical packaging and assembly. Kompass ensures label and text verification for regulatory standards, while Nagare enables process optimisation for kit assembly. Minimize product recalls, prevent counterfeiting, and maintain strict production integrity in pharmaceutical manufacturing.
Achieve defect-free electronics production with machine vision systems that detect soldering issues, missing components, and assembly errors. Kompass offers inline vision inspection for precision, while Nagare streamlines assembly workflows. Improve product reliability, reduce warranty claims, and maintain quality in fast-paced electronics manufacturing.
Strengthen quality assurance with smart camera inspection for diverse manufacturing processes. Kompass enables real-time defect detection across assembly lines, while Nagare supports continuous process improvement. Minimize downtime, improve output quality, and reduce production waste across varied industrial applications.
Our Industry Impact
48+
Trusted Customers Worldwide
6
Served Industry Verticals
100+
Successful Implementations
300Mn+
Product Inspections Every Day
5 Reasons JIDOKA Works Effortlessly on the Factory Floor
Simple to Run - No Expert Needed
Pre-Trained, Production-Ready AI
Works With What You Already Have
More Than Detection — It Acts
Built for Continuous Improvement
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Real Results
from Industry
Leaders
Frequently Asked Questions
What is a vision inspection system for manufacturing, and how does it improve quality control?
AI-powered machine vision systems integrate deep learning models with your existing high-resolution cameras, PLCs, and robotics to deliver real-time, high-accuracy defect detection.
Whether it's surface flaws, incorrect assembly, or packaging errors, JIDOKA enables 24/7 automated quality control that reduces rework, recalls, and human error — all without replacing your current hardware.
How is a vision inspection system for logistics used in warehouses and distribution centers?
JIDOKA brings AI-driven accuracy to logistics operations by verifying barcodes, checking labels, and inspecting kit/packaging integrity at speed. Our Visual Inspection systems ensure clean dispatches, reduce manual errors, and improve inventory record accuracy across warehouses and distribution centres.
Why choose automated visual inspection over manual methods or traditional visual inspection?
Manual Inspection is slow, inconsistent, and prone to fatigue-based errors. Automated visual inspection systems offer 24/7 accuracy, higher throughput, and objective defect detection that never tires.
Unlike traditional rule-based systems, Jidoka’s KOMPASS AI adapts to product changes, delivers traceable insights, and supports continuous quality improvement- all while reducing cost and risk.
Can a vision inspection system handle multiple product variants or packaging lines?
Yes. Modern AI Vision Inspection systems, such as Jidoka’s KOMPASS, are built for flexibility- they adapt to new SKUs, product variants, packaging formats, and assembly types with minimal reconfiguration. Using just a few good samples, the system learns without manual programming, enabling fast changes and accurate inspection across high-mix production or packaging lines.
How do vision systems integrate into production lines without causing bottlenecks?
Visual Inspection systems are edge-deployed for real-time, in-line and end-of-line inspection without delays. Our pre-configured pipelines and domain-optimized AI plug into your existing setup, including MES/ERP systems, ensuring quality control with zero disruption.
What measurable ROI and operational benefits do vision inspection systems offer?
Vision inspection systems drive rapid ROI by reducing rework, scrap, and recall costs - with most deployments paying back within 8-12 months. Customers see up to 30% faster inspection speeds, consistent quality across shifts, and fewer false rejections. With KOMPASS delivering real-time analytics and traceability, you gain operational efficiency, regulatory readiness, and improved brand confidence.
CONNECT WITH OUR EXPERTS
Maximize Quality & Productivity with Our Vision Inspection System for Manufacturing and Logistics.
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