How NAGARE Evolved with P&G and Maruti Suzuki to Redefine Process Optimization

Nagare's journey from concept to real-world impact has been shaped by industry leaders like P&G and Maruti Suzuki. By implementing

How NAGARE Evolved with P&G and Maruti Suzuki to Redefine Process Optimization
Industry
Manufacturing & Warehousing
Result 1
30% increase in inventory accuracy
Deployments
Nagare -Intelligent Process Optimization System
Result 2
25% boost in productivity

Overview

P&G and Maruti Suzuki are global leaders in their respective industries, known for their commitment to operational excellence. Both companies faced process inefficiencies—P&G struggled with real-time warehouse inventory tracking, while Maruti sought an AI-driven solution for employee training and skill assessments.

The Opportunity

P&G – Warehouse Inventory Record Accuracy (IRA)

  • Traditional inventory management methods led to discrepancies in stock records and inefficiencies in tracking storage locations.
  • Manual audits were time-consuming and prone to errors, leading to fulfillment delays.
  • P&G needed an intelligent system to digitally track and verify inventory in real time.

Maruti Suzuki – AI-Powered Training Assessments

  • Maruti’s training academies relied on subjective manual assessments, leading to inconsistencies in evaluating workers’ skills.
  • There was a need for a scalable, data-driven solution to measure training efficiency and compliance with safety protocols.

Jidoka’s Approach

  1. Real-Time AI Monitoring
    • At P&G, Nagare integrated with existing CCTV cameras to digitally record inventory in every storage location.
    • At Maruti Suzuki, Nagare created AI-powered assessment stations, tracking trainees’ adherence to SOPs, cycle times, and safety practices.
  2. Process Compliance & Error Prevention
    • P&G leveraged AI-driven video analytics to identify discrepancies in inventory records instantly.
    • Maruti Suzuki used AI-based assessments to provide objective, data-driven evaluations of worker competency.
  3. Seamless Integration & Scalability
    • Nagare was deployed with no additional hardware requirements, leveraging P&G and Maruti’s existing infrastructure.
    • Its edge AI processing ensured data security and real-time insights without cloud latency.

Big Wins for P&G & Maruti Suzuki

For P&G:

  • 30% Improvement in Inventory Accuracy
    • Reduced discrepancies and ensured real-time warehouse visibility.
  • Faster Order Fulfillment
    • Automated tracking eliminated time lost in manual stock audits.

For Maruti Suzuki:

  • 25% Boost in Training Efficiency
    • AI-driven assessment ensured faster, more accurate trainee evaluations.
  • 35% Reduction in Rework
    • Improved SOP adherence, reducing errors and inefficiencies in the production line.

Beyond P&G and Maruti: Scaling Nagare Across Industries

With successful deployments in warehouse optimization and AI-driven workforce training, Nagare’s potential extends across industries. Key applications include:

  • Multi-Component Assembly Operations – Ensuring correct sequencing to prevent defects
  • Kitting and Packaging – Detecting packing errors in real-time
  • Manufacturing Compliance – Monitoring SOP adherence for process optimization
  • Workforce Efficiency & Training – AI-assisted onboarding and upskillin

Nagare is set to redefine process optimization across diverse sectors.

Big Wins for P&G & Maruti Suzuki

30% Improvement in Inventory Accuracy

Reduced discrepancies and ensured real-time warehouse visibility.

Faster Order Fulfillment

Automated tracking eliminated time lost in manual stock audits.

25% Boost in Training Efficiency

AI-driven assessment ensured faster, more accurate trainee evaluations.

35% Reduction in Rework

Improved SOP adherence, reducing errors and inefficiencies in the production line.

By partnering with Jidoka, Diageo modernized its labeling processes, cut down on production errors, and reinforced its reputation for premium quality - every bottle, every time.

customer success

See intelligent sorting & counting in action

Discover how industry leaders are replacing manual processes with Jidoka's AI vision systems.

How Maruti Suzuki Automated and Scaled Engine Bore Inspections with Jidoka
Automotive

Engine Tappet inspection with AI vision and HURON hardware

  • Detects 10+ critical defects with >99% accuracy
  • Processes 200+ images/500 MB  per part in 6 seconds
  • Identifies subjective defects like linemark, chatter mark unclean and more…
How Britannia Automated In-line Inspection for Biscuits with Jidoka
FMCG

High-speed biscuit inspection with automated quality control:

  • Near 100% accuracy at 12,000+ biscuits per minute
  • Precise automated rejection of defective biscuits
  • Retrofitted into existing production lines
How Diageo Achieved In-Process Labeling Precision with Jidoka
Manufacturing

Labelled bottle inspection with AI vision system and modular hardware:

  • Complete Label inspection automation at 300+ bottles/minute
  • Ensures accurate text, orientation, and label quality
  • Automates end-of-line quality control and consistent standards

CONNECT WITH OUR EXPERTS

Discover how Jidoka can help you reduce costs & improve efficiency.

Get in touch