When vehicle parts fail, they put everything at risk
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Trusted by leading automotive OEMs & component manufacturers worldwide
As production volumes in the auto industry rise and components get more complex, traditional inspections just can't keep up.
10-40%
100x
13M
Keep Defects Off the road with AI-powered quality control
From precise surface inspection of auto components to real-time assembly verification, Jidoka's proven solutions deliver 99.5% accuracy at full production speeds.
- Detects surface defects on critical-finish components like pawls, latches, gears, tappets and more
- Identifies dents, rust, line marks, and scratches
- Custom AI models for varied components and defect categories
- 99.5% accuracy with real-time processing at production speeds
- Complete surface analysis of large, complex parts
- Multi-angle imaging with high-resolution cameras
- Detects critical defects in complex geometries
- Integrates with existing production lines and robots; scalable with hardware solutions
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- Detects missing and misplaced components instantly
- Verifies proper assembly sequence and positioning
- Andon-like alerts immediately signal issues to halt production
- Digital documentation supports data-driven Kaizen initiatives to improve productivity and quality
- High-speed counting and sorting of smallest components
- Prevents SKU verification and mix-up prevention
- Reduces stockout/overstock situations with real-time inventory records
- Accurate OCR on metal, plastic, rubber surfaces
- Multi-angle character verification
- 100% verification of critical markings
- Integrates with existing vision systems
- Detects surface defects on critical-finish components like pawls, latches, gears, tappets and more
- Identifies dents, rust, line marks, and scratches
- Custom AI models for varied components and defect categories
- Complete surface analysis of large, complex parts
- Multi-angle imaging with high-resolution cameras
- Detects critical defects in complex geometries
- Integrates with existing production lines and robots; scalable with hardware solutions
- Detects missing and misplaced components instantly
- Verifies proper assembly sequence and positioning
- Andon-like alerts immediately signal issues to halt production
- Digital documentation supports data-driven Kaizen initiatives to improve productivity and quality
- High-speed counting and sorting of smallest components
- Prevents SKU verification and mix-up prevention
- Reduces stockout/overstock situations with real-time inventory records
- Accurate OCR on metal, plastic, rubber surfaces
- Multi-angle character verification
- 100% verification of critical markings
- Integrates with existing vision systems
The numbers that matter for your bottom line
99.5%
Inspection accuracy
$32 K
Saved per production line annually
8-16
Months to positive ROI
15%
Reduction in warranty claims
Catch Every Defect. Prevent Every Error. With Autonomous AI That Takes Action.
Our AI catches defects in vehicle components, while real-time poka-yoke and intelligent process monitoring turn complex assembly operations into data-driven, error-proof workflows.
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Kompass™
Advanced cognitive visual inspection software with high-speed edge processing and customizable detection algorithms for a wide range of known and & unknown defects.
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Modular Vision Hardware
Scalable inspection systems designed to integrate seamlessly with Kompass™, available in multiple configurations for various products and inspection needs.
Nagare™
Process monitoring platform that verifies assembly operations against digital SOPs, guides operators in real-time, and captures non-conformance data.
Watch Jidoka’s Solutions in Action
Bevel Gears Inspection
See how our AI detects critical defects in complex bevel gears in real-time, identifying cracks and surface flaws, with auto-rejection at production speeds.
Camshaft Assembly Verification
Check out how our process monitoring system guides and verifies camshaft assembly steps in real-time, documenting any deviations for complete quality control.
Piston Rings Counting
Watch as our vision system automatically counts and verifies thousands of tiny piston rings, eliminating manual errors while maintaining perfect accuracy.
Bevel Gears Inspection
See how our AI detects critical defects in complex bevel gears in real-time, identifying cracks and surface flaws, with auto-rejection at production speeds.
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Proven
Success in
Automotive
Manufacturing
CONNECT WITH OUR EXPERTS
Discover how Jidoka can help you reduce costs & improve efficiency.
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