General Manufacturing

You Design It To Spec. We Make Sure It Stays That Way.

Our AI-powered vision solutions detect surface defects, verify assembly accuracy, and ensure dimensional precision - so every component meets your exact specifications.
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GENERAL
MANUFACTURING

Trusted by precision-driven manufacturers across industries

INDUSTRY CHALLENGES

Traditional inspection methods struggle to keep up with the scale and complexity of modern manufacturing, leading to costly errors, inefficiencies, and recalls.

$3B

Lost Annually Due to Assembly Errors
Manual inspections failed to catch defects, leading to product failures, customer dissatisfaction, and lost revenue.
No real-time verification
No Instant Correction
Undetected Defects

20%

Surge in
Operational Costs from Inefficiencies
Traditional quality checks increased labor costs, rework, and production delays.
Skilled Labor Shortages
Limited Automation
Slow, Manual Inspections

$8B

Spent on Product Recalls Annually
Missed defects in manual inspections led to recalls from structural flaws, contamination, and faulty assembly.
Missed Critical Defects
No Proactive Quality Monitoring
Ineffective Root Cause Analysis
The Solution

Elevate manufacturing quality with AI-powered inspection

From machine tool validation to weld quality assessment, Jidoka's proven solutions deliver up to 99.5% accuracy across the most demanding manufacturing environments.

Ensure precision components meet quality standards
  • High-resolution inspection of machine tools including cutting tools, drill bits, and CNC parts
  • Real-time defect detection of terminal blocks and electrical components with 99.5% accuracy
  • Custom AI models detect tool wear, cracks, and dimensional inconsistencies
  • Zero defect slippage with 24/7 consistent inspection capability
Error-proof multi-part assemblies
  • Real-time verification of mechanical joints, connectors, and fastening points
  • AI-driven detection of incorrect placement that could affect product functionality
  • Poka-yoke mechanisms prevent assembly errors before they occur
  • Reduced labor costs for manual checks while improving cycle times
Ensure structural integrity and safety
  • AI-powered deep learning inspection to detect cracks, porosity, and fusion issues
  • Faster defect identification and classification compared to traditional methods like Non-Destructive Testing
  • Ensures compliance with industry safety standards
  • Prevents structural failures and expensive recalls
Ensure precision components meet quality standards
  • High-resolution inspection of machine tools including cutting tools, drill bits, and CNC parts
  • Real-time defect detection of terminal blocks and electrical components with 99.5% accuracy
  • Custom AI models detect tool wear, cracks, and dimensional inconsistencies
  • Zero defect slippage with 24/7 consistent inspection capability
Error-proof multi-part assemblies
  • Real-time verification of mechanical joints, connectors, and fastening points
  • AI-driven detection of incorrect placement that could affect product functionality
  • Poka-yoke mechanisms prevent assembly errors before they occur
  • Reduced labor costs for manual checks while improving cycle times
Precision measurement without compromise
  • Automated gauging for machined components, castings, and precision parts
  • Andon-like alerts immediately signal issues to halt production
  • Faster inspection cycles than traditional measurement
Ensure structural integrity and safety
  • AI-powered deep learning inspection to detect cracks, porosity, and fusion issues
  • Faster defect identification and classification compared to traditional methods like Non-Destructive Testing
  • Ensures compliance with industry safety standards
  • Prevents structural failures and expensive recalls

The numbers that matter for your bottom line

99.5%

Inspection accuracy

20%

improvement in assembly accuracy and first-pass yield

15%

reduction in defect-related rejections

Faster

Cycle times & lower operational costs

Our AI Vision Suite

Catch Every Defect. Prevent Every Error. With Autonomous AI That Takes Action.

Our AI catches defects in manufacturing components, while real-time poka-yoke and intelligent process monitoring turn complex assembly operations into data-driven, error-proof workflows.

Kompass™

Advanced cognitive visual inspection software with high-speed edge processing and customizable detection algorithms for a wide range of known and & unknown defects.

Modular Vision Hardware

Scalable inspection systems designed to integrate seamlessly with Kompass™, available in multiple configurations for various products and inspection needs.

Nagare™

Process monitoring platform that verifies assembly operations against digital SOPs, guides operators in real-time, and captures non-conformance data.

Watch Jidoka’s Solutions in Action

Labelled Bottle Inspection

See how our vision solution checks every labelled bottle for print errors, misalignment, and surface defects—flagging critical issues before they reach the shelf.

Print Quality Inspection

From metal to plastic, watch our system verify print quality across any surface—catching smudges, fading, and misprints in real time.

Piston Rings Counting

Watch as our vision system automatically counts and verifies thousands of tiny piston rings, eliminating manual errors while maintaining perfect accuracy.

Camshaft Assembly Verification

Check out how our process monitoring system guides and verifies camshaft assembly steps in real-time, documenting any deviations for complete quality control.

CONNECT WITH OUR EXPERTS

Discover how Jidoka can help you reduce costs & improve efficiency.

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